{"id":8761,"date":"2021-08-09T10:00:08","date_gmt":"2021-08-09T18:00:08","guid":{"rendered":"https:\/\/www.linquip.com\/blog\/?p=8761"},"modified":"2025-08-25T00:47:52","modified_gmt":"2025-08-25T08:47:52","slug":"hydrogen-gas-turbine","status":"publish","type":"post","link":"https:\/\/www.linquip.com\/blog\/hydrogen-gas-turbine\/","title":{"rendered":"Hydrogen Gas Turbine: All You Need to Know"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_82_2 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.linquip.com\/blog\/hydrogen-gas-turbine\/#The_Story_of_Hydrogen\" >The Story of Hydrogen<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.linquip.com\/blog\/hydrogen-gas-turbine\/#Hydrogen_Production\" >Hydrogen Production<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.linquip.com\/blog\/hydrogen-gas-turbine\/#Hydrogen_Combustion_Evolution\" >Hydrogen Combustion Evolution<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.linquip.com\/blog\/hydrogen-gas-turbine\/#Large_Gas_Turbines\" >Large Gas Turbines<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/www.linquip.com\/blog\/hydrogen-gas-turbine\/#High-Volume_Hydrogen_Gas_Turbines\" >High-Volume Hydrogen Gas Turbines<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/www.linquip.com\/blog\/hydrogen-gas-turbine\/#Gearing_Up_for_a_Hydrogen_Society\" >Gearing Up for a Hydrogen Society<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/www.linquip.com\/blog\/hydrogen-gas-turbine\/#The_Future_of_Hydrogen_Gas_Turbine\" >The Future of Hydrogen Gas Turbine<\/a><\/li><\/ul><\/nav><\/div>\n<p><em>Hydrogen gas turbine <\/em><strong>\u2013<\/strong>\u00a0Hydrogen can be employed as a power generation fuel once it has been produced. <a href=\"https:\/\/www.linquip.com\/blog\/industrial-turbine\/aeroderivative-gas-turbines\/\">Gas turbines<\/a> can run on hydrogen, making them suitable for a range of industrial applications such as steel mills, refineries and petrochemical plants.<\/p>\n<p><strong>\u00a0<\/strong><\/p>\n<h2><span class=\"ez-toc-section\" id=\"The_Story_of_Hydrogen\"><\/span><strong>The Story of Hydrogen<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Commercial use of hydrogen as a gas turbine fuel has been shown, but there are variations between hydrogen and natural gas that must be considered in order to use hydrogen in a gas turbine correctly and safely. Aside from variations in combustion properties, the effect on all gas turbine systems as well as the total balance of the plant must be regarded. Fuel accessories, bottoming cycle parts, and plant safety systems need to be changed in a power plant with one or more hydrogen-fueled turbines.<\/p>\n<p>Since gas turbines are inherently fuel-flexible, they can be designed to run on green hydrogen or similar fuels as a new unit, or they can be modified after years of operation on conventional fuels like natural gas. The extent of the modifications needed to convert a gas turbine to run on hydrogen is determined by the gas turbine&#8217;s initial configuration and overall balance of the plant, as well as the required hydrogen concentration in the fuel.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Hydrogen_Production\"><\/span><strong>Hydrogen Production<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>As shown in the following figure, hydrogen can be generated from a variety of feedstocks and chemical processes. Photosynthesis with algae, natural gas steam methane reforming (SMR), partial oxidation of crude oil, coal gasification, and water electrolysis are only a few examples. The following sections will go over steam methane reforming and electrolysis as possible hydrogen-generation pathways for energy production.<\/p>\n<figure id=\"attachment_8751\" aria-describedby=\"caption-attachment-8751\" style=\"width: 1186px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"size-full wp-image-8751\" src=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure1-2.png\" alt=\"Hydrogen Gas Turbine\" width=\"1186\" height=\"650\" title=\"\" srcset=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure1-2.png 1186w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure1-2-300x164.png 300w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure1-2-1024x561.png 1024w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure1-2-768x421.png 768w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure1-2-696x381.png 696w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure1-2-1068x585.png 1068w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure1-2-766x420.png 766w\" sizes=\"(max-width: 1186px) 100vw, 1186px\" \/><figcaption id=\"caption-attachment-8751\" class=\"wp-caption-text\">Pathways to hydrogen (Reference: <strong>ge.com<\/strong>)<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<h3><em>Steam Methane Reforming<\/em><\/h3>\n<p>The majority of hydrogen generated today originates from steam methane reforming. A large portion of this hydrogen is utilized in the manufacture of ammonia for fertilizers or petrochemicals. Natural gas (methane) is reacted with water and heat in this process to produce H2 and CO2 through two reactions:<\/p>\n<p>&nbsp;<\/p>\n<p style=\"text-align: center;\"><span class=\"katex-eq\" data-katex-display=\"false\">CH_4+H_2O\\rightarrow CO+3H_2<\/span>\n<p style=\"text-align: center;\"><span class=\"katex-eq\" data-katex-display=\"false\">CO+H_2O\\rightarrow CO_2+H_2<\/span>\n<p>&nbsp;<\/p>\n<p>According to these equations, one mole of CO<sub>2<\/sub> and four moles of H<sub>2<\/sub> are formed for every mole of methane used. Using the molecular weights of each part, 0.5 kilograms of H<sub>2<\/sub> and 2.75 kilograms of CO<sub>2<\/sub> are produced for every kilogram of methane consumed. (Every kilogram of H<sub>2<\/sub> produced creates 5.5 kilograms of CO<sub>2<\/sub>.) According to the GE report, in terms of the volumes needed for power generation, a single 6B.03 gas turbine operating for 8,000 hours per year will consume about 33 million kg of H<sub>2<\/sub> (per year). SMR would produce 178,000 metric tons of CO<sub>2<\/sub> per year if hydrogen was produced this way. For certain gas turbine platforms, the following table presents the rate of CO<sub>2<\/sub> output when scaled to hydrogen production.<\/p>\n<figure id=\"attachment_8752\" aria-describedby=\"caption-attachment-8752\" style=\"width: 1374px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"size-full wp-image-8752\" src=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure2-4.png\" alt=\"Hydrogen Gas Turbine\" width=\"1374\" height=\"680\" title=\"\" srcset=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure2-4.png 1374w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure2-4-300x148.png 300w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure2-4-1024x507.png 1024w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure2-4-768x380.png 768w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure2-4-696x344.png 696w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure2-4-1068x529.png 1068w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure2-4-849x420.png 849w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure2-4-324x160.png 324w\" sizes=\"(max-width: 1374px) 100vw, 1374px\" \/><figcaption id=\"caption-attachment-8752\" class=\"wp-caption-text\">Requirements for steam methane reforming in order to run on 100 percent hydrogen (Reference: <strong>ge.com<\/strong>)<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<p>Despite the fact that generating hydrogen through SMR produces carbon dioxide, a number of projects are looking into combining it with carbon capture and sequestration (CCS)\u00a0to generate hydrogen. <a href=\"https:\/\/h21.green\/projects\/h21-leeds-city-gate\/\" target=\"_blank\" rel=\"noopener\">The H21 Leeds City Gate<\/a> and the <a href=\"https:\/\/powerplants.vattenfall.com\/magnum\/\" target=\"_blank\" rel=\"noopener\">Magnum Vattenfall<\/a> projects are two examples of projects that are considering using SMR to generate hydrogen. The City of Leeds project is expected to generate 2.4 billion m3 of hydrogen each year, enough to provide heat and electricity to approximately 660,000 people. A 90 percent carbon capture device is being considered as part of this system, which would capture approximately 1.5 million tons of CO2 annually. In the Netherlands, the Magnum Vattenfall project proposes to convert an existing gas turbine to run entirely on hydrogen. The proposed plan is to produce hydrogen from natural gas, with the CO2 collected and deposited in underground bunkers as a byproduct. Transmitting hydrogen and storing it\u00a0at the power plant are also open issues.<\/p>\n<p>The challenge of these projects is to generate carbon-free electricity using a technology that necessitates large-scale CO<sub>2<\/sub> sequestration. There are, however, technologies that can produce H<sub>2<\/sub> without releasing CO<sub>2<\/sub>.<\/p>\n<h3><em>Water Electrolysis<\/em><\/h3>\n<p>The electrolysis of water is a well-known process for producing hydrogen. The chemical reaction that splits water is as follows:<\/p>\n<p>&nbsp;<\/p>\n<p style=\"text-align: center;\"><span class=\"katex-eq\" data-katex-display=\"false\">H_2O\\rightarrow H_2 + 1\/2~O_2<\/span>\n<p>&nbsp;<\/p>\n<p>One mole of hydrogen and one-half mole of oxygen are produced for every mole of water used in this reaction. Using the molecular weights of each component, each gram of water would produce 0.11 grams of hydrogen and 0.89 grams of oxygen. (Note how the total mass remains constant.) In other words, considering no losses in the electrolysis process, producing 1 gram (1 kg) of hydrogen requires 9 grams (9 kg) of water. It is possible to determine the amount of water needed to support the power to hydrogen principle using this knowledge.<\/p>\n<p>The table below shows how much water is required to produce enough hydrogen to run various GE gas turbines (according to their reports) on 100 percent hydrogen. For comparison, an Olympic-sized swimming pool requires 2500 m3 of water; an electrolyzer producing hydrogen for a typical gas turbine will use the same amount of water in around 250 hours (just over 10 days).<\/p>\n<figure id=\"attachment_8753\" aria-describedby=\"caption-attachment-8753\" style=\"width: 1369px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"size-full wp-image-8753\" src=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure3-2.png\" alt=\"Hydrogen Gas Turbine\" width=\"1369\" height=\"761\" title=\"\" srcset=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure3-2.png 1369w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure3-2-300x167.png 300w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure3-2-1024x569.png 1024w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure3-2-768x427.png 768w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure3-2-696x387.png 696w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure3-2-1068x594.png 1068w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure3-2-756x420.png 756w\" sizes=\"(max-width: 1369px) 100vw, 1369px\" \/><figcaption id=\"caption-attachment-8753\" class=\"wp-caption-text\">Requirements for electrolysis in order to operate with 100 percent hydrogen (Reference: <strong>ge.com<\/strong>)<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<p>Not only running a gas turbine on a hydrogen\/natural gas blend instead of 100 percent hydrogen minimize hydrogen flows, but it also decreases the amount of water needed to produce the hydrogen.<\/p>\n<p>Electrolysis often necessitates the use of electricity to break the water molecules apart. The higher heating value (HHV) of hydrogen divided by the electrolyzer system efficiency determines the amount of power required:<\/p>\n<p>&nbsp;<\/p>\n<p style=\"text-align: center;\"><span class=\"katex-eq\" data-katex-display=\"false\"> \u201cElectrolyzer Power\u201d = HHV\/\\eta <\/span>\n<p>&nbsp;<\/p>\n<p>Hydrogen has an HHV of 12,756.2 kJ\/Nm3 (141,829.6 kJ\/kg), which translates to 3.54 kWh\/Nm3 (39.39 kWh\/kg). Water to hydrogen conversion requires 5.45 kWh\/m3 (60.61 kWh\/kg), assuming a 65 percent efficiency electrolyzer system, which is commercially available technology. Increasing the electrolyzer&#8217;s performance, as well as running the gas turbine on a mixture of hydrogen and natural gas, would reduce some of the power requirements.<\/p>\n<h3><em>Renewable Power for Hydrogen Generation<\/em><\/h3>\n<p>A significant amount of carbon-free electricity would be needed to support the idea of producing hydrogen with electrolysis using renewable power (also known as the power to hydrogen). The great news is that the global push for carbon-free energy has resulted in an unparalleled increase in renewable energy output, as shown by statistics on renewable energy generation. The amount of electricity produced in Europe from renewables, such as wind and solar, has risen from 12.6 terawatt hours (TWh) in 1990 to over 570 TWh in 2016.<\/p>\n<figure id=\"attachment_8754\" aria-describedby=\"caption-attachment-8754\" style=\"width: 1027px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"size-full wp-image-8754\" src=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure4-2.png\" alt=\"Hydrogen Gas Turbine\" width=\"1027\" height=\"634\" title=\"\" srcset=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure4-2.png 1027w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure4-2-300x185.png 300w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure4-2-1024x632.png 1024w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure4-2-768x474.png 768w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure4-2-696x430.png 696w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure4-2-680x420.png 680w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure4-2-356x220.png 356w\" sizes=\"(max-width: 1027px) 100vw, 1027px\" \/><figcaption id=\"caption-attachment-8754\" class=\"wp-caption-text\">Electricity production from renewable sources in Europe (TWh) (Reference: <strong>ge.com<\/strong>)<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<p>Not only was the overall (or absolute) amount of power generated by renewable sources growing, but the percentage of renewable power generated was the same compared to total grid power. The following table shows the development of renewable energy in a number of European countries between 2004 and 2016.\u00a0 It&#8217;s worth noting that numerous countries with the smallest increases in renewable penetration (such as Iceland, Norway, and Sweden) already had high rates of renewable electricity generation in 2004. In 2017, the increase in installed renewable capacity continued. According to Wind Europe, 6 GW of solar capacity was added in 2017, along with 15.6 GW of wind power capacity. In Europe, the established wind power capacity is now projected to be 169 GW.<\/p>\n<figure id=\"attachment_8755\" aria-describedby=\"caption-attachment-8755\" style=\"width: 1578px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"size-full wp-image-8755\" src=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure5-2.png\" alt=\"Hydrogen Gas Turbine\" width=\"1578\" height=\"579\" title=\"\" srcset=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure5-2.png 1578w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure5-2-300x110.png 300w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure5-2-1024x376.png 1024w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure5-2-768x282.png 768w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure5-2-1536x564.png 1536w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure5-2-696x255.png 696w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure5-2-1392x511.png 1392w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure5-2-1068x392.png 1068w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure5-2-1145x420.png 1145w\" sizes=\"(max-width: 1578px) 100vw, 1578px\" \/><figcaption id=\"caption-attachment-8755\" class=\"wp-caption-text\">Progress in the portion of energy from renewable sources (Reference: <strong>ge.com<\/strong>)<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<p>A key to utilizing renewable sources to produce hydrogen is having excess power, above and beyond that which is required for electrical demand. One way to gauge this capability is with the curtailment of renewable sources. The following table shows wind curtailment for Germany, Ireland, Italy, and the UK between 2012 and 2016; data were not available for all countries in all years.<\/p>\n<figure id=\"attachment_8756\" aria-describedby=\"caption-attachment-8756\" style=\"width: 1574px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"size-full wp-image-8756\" src=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure6-2.png\" alt=\"Hydrogen Gas Turbine\" width=\"1574\" height=\"262\" title=\"\" srcset=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure6-2.png 1574w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure6-2-300x50.png 300w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure6-2-1024x170.png 1024w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure6-2-768x128.png 768w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure6-2-1536x256.png 1536w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure6-2-696x116.png 696w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure6-2-1392x232.png 1392w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure6-2-1068x178.png 1068w\" sizes=\"(max-width: 1574px) 100vw, 1574px\" \/><figcaption id=\"caption-attachment-8756\" class=\"wp-caption-text\">Curtailed wind power (GWh) (Reference: <strong>ge.com<\/strong>)<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<p>There is potential to use excess renewable energy to help power hydrogen systems, given the rapid increase in the use of renewable power sources. The power needed for electrolysis of water to provide hydrogen for energy production in an F or H class gas turbine, on the other hand, is greater than the renewable power curtailed. As a result, developing an energy environment that produces vast quantities of hydrogen used in power generation would necessitate even more renewable energy.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Hydrogen_Combustion_Evolution\"><\/span><strong>Hydrogen Combustion Evolution<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>For several years, the heat from coal-burning was used to boil water, superheat the steam, and then extend it via a turbine\/alternator to generate electricity. The Rankine Cycle is a form of traditional power generation.<\/p>\n<p>Another method for generating electricity was to burn natural gas in compressed air, extend the hot combustion products through a power turbine, and use the shaft power to drive both the compressor and the generator, a process known as the Gas Turbine arrangement (Brayton Cycle).<\/p>\n<p>Additional energy can be generated by raising steam and producing additional electricity in a turbine\/alternator utilizing hot exhaust gases. A Combined Cycle Gas Turbine is the name given to this combination (CCGT).<\/p>\n<p>Two technical routes were created after environmental damage to trees and land was related to sulfur dioxide (SO<sub>2<\/sub>) emissions from power plants&#8217; coal flue gas. One choice was to scrub SO<sub>2<\/sub> from the flue gas, while the other was to gasify the coal to create a synthetic gas (Syngas, a mixture of carbon monoxide and hydrogen). Syngas is pumped into a Gas Turbine, which burns in the same way as natural gas. The sulfur species will be removed from the syngas using chemical processes designed for the petrochemical industry. Integrated Gasification Combined Cycle was the name of this operation (IGCC). Since the characteristics of the fuel gas differed, different combustion arrangements for the Gas Turbines were required.<\/p>\n<p>Meanwhile, NOx development has sparked health and environmental concerns. Low-NOx burners and selective catalytic reduction were used in coal-fired power plants. Gas turbine manufacturers designed low-NOx burners for older models (in diffusion-type burners) that used water or steam injection (so-called &#8220;wet&#8221; systems), and then &#8220;dry&#8221; versions for modern machines that used staged or lean premix combustion techniques (so-called &#8220;Dry Low Emission&#8221;, or DLE burners).<\/p>\n<p>The DLE path is appealing because it prevents the use of water or steam:<\/p>\n<ul>\n<li>To prevent impurities from depositing on the expansion turbine blades and reducing cooling, resulting in hot spots, water purity standards are extremely stringent.<\/li>\n<li>Water is released as steam along with the exhaust gases, costing the plant money.<\/li>\n<li>Water is recognized as a limited resource, and commercial freshwater use must be reduced in order to protect it.<\/li>\n<li>A conspicuous plume may occur under certain climatic conditions which should be avoided if at all possible.<\/li>\n<li>The lifespan of turbine blades is shortened by water injection and\u00a0also by steam injection.<\/li>\n<li>The amount of water needed is significant, and it is often impossible to achieve the same rate of pollution reduction as &#8220;dry&#8221; techniques.<\/li>\n<\/ul>\n<figure id=\"attachment_8757\" aria-describedby=\"caption-attachment-8757\" style=\"width: 720px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"size-full wp-image-8757\" src=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure7-2.png\" alt=\"Hydrogen Gas Turbine\" width=\"720\" height=\"219\" title=\"\" srcset=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure7-2.png 720w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure7-2-300x91.png 300w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure7-2-696x212.png 696w\" sizes=\"(max-width: 720px) 100vw, 720px\" \/><figcaption id=\"caption-attachment-8757\" class=\"wp-caption-text\">Evolution of gas turbine combustor design (Reference: <strong>thechemicalengineer.com<\/strong>)<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<p>On the bright side, enhanced mass flow through the expansion turbine and as the water blinked off resulted in some power enhancement. Wet combustors are presently the only option for some fuels, particularly if very low NOx emissions are needed.<\/p>\n<p>When global warming was related to increasing CO<sub>2<\/sub> levels in the atmosphere, one of the key causes was described as pollution from power plant coal flue gas. Two technical paths were established once more. One was CO<sub>2<\/sub> capture after combustion, which involved scrubbing CO<sub>2<\/sub> from flue gas emitted by traditional power plants.<\/p>\n<p>The other is pre-combustion capture, which entails separating hydrogen from syngas from IGCC plants and feeding it into a gas turbine to be burned like natural gas. The CO<sub>2<\/sub> and SO<sub>2<\/sub> could be washed out together. Due to the very different features of hydrogen as a fuel gas compared to natural gas, even further modifications to the combustion system, as well as modifications to the auxiliary systems, will be needed.<\/p>\n<p>For the Gas Turbines, two paths were taken once again. The first was to improve water- or steam-injected diffusion burners for hydrogen use, while the second was to redesign DLE burners to burn hydrogen. Manufacturers are working on both approaches, with DLE being the ultimate target because it avoids all of the drawbacks listed above.<\/p>\n<p>Even as enhanced designs continue to become popular, examples of each stage of improvement in the combustion process are still in use today.<\/p>\n<figure id=\"attachment_8758\" aria-describedby=\"caption-attachment-8758\" style=\"width: 720px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"size-full wp-image-8758\" src=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure8.png\" alt=\"Hydrogen Gas Turbine\" width=\"720\" height=\"512\" title=\"\" srcset=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure8.png 720w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure8-300x213.png 300w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure8-696x495.png 696w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure8-591x420.png 591w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure8-100x70.png 100w\" sizes=\"(max-width: 720px) 100vw, 720px\" \/><figcaption id=\"caption-attachment-8758\" class=\"wp-caption-text\">DLE (lean pre-mix) combustion cans and fuel injectors (Reference: <strong>thechemicalengineer.com<\/strong>)<\/figcaption><\/figure>\n<h2><span class=\"ez-toc-section\" id=\"Large_Gas_Turbines\"><\/span><strong>Large Gas Turbines<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The larger devices have different capabilities for natural gas\/hydrogen mixtures depending on the type of combustor installed. Siemens has tested its F-class machines with hydrogen levels in the fuel gas varying from 30% to 73%. The results of the tests revealed that the pollution and activity goals could be met.<\/p>\n<p><strong>\u00a0<\/strong><\/p>\n<h3><em>Light Industrial Gas Turbines<\/em><\/h3>\n<p>Siemens has put a lot of work into designing some of its smaller industrial Gas Turbines to run on natural gas\/hydrogen mixtures, both for diffusion and DLE combustors. Work in this area is still going on, specifically with the DLE burners, and increased hydrogen capabilities are being looked into.<\/p>\n<p>Introducing up to 30 vol percent hydrogen into the Natural Gas system would seem not to be a technical issue for most of these smaller Gas Turbines fitted with DLE combustors, but above that, some changes from the arrangement designed for Natural Gas would be needed. However, it has been demonstrated that the DLE combustor design used on turbines in the 25 MW\u201357 MW range (Simple Cycle, Natural Gas fuel) can burn up to 60% hydrogen (40 percent Natural Gas). Low NOx output at 100 percent hydrogen is currently being developed, with completion expected in the mid-2020s.<\/p>\n<p><em>\u00a0<\/em><\/p>\n<h3><em>Aeroderivative Gas Turbines<\/em><\/h3>\n<p>With water injection and diffusion combustors for NOx control, the SGT-A35 (27.2\u201332.1MWe) aero-derivative with a DLE combustor can handle 15 vol percent hydrogen in the Natural Gas fuel, but with diffusion combustors and water injection for NOx control, the SGT-A35 and SGT-A65 (53.1\u201366MW) can handle up to 100 vol percent hydrogen. (With Natural Gas fuel at ISO conditions, all Gas Turbine performance figures are in Simple Cycle and based on configuration and model.)<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"High-Volume_Hydrogen_Gas_Turbines\"><\/span><strong>High-Volume Hydrogen Gas Turbines<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>In preparing a large-scale power sector shift toward decarbonization, many major power equipment manufacturers are designing gas turbines running on a high-hydrogen-volume fuel.<\/p>\n<p>Efforts by companies such as Mitsubishi Hitachi Power Systems (MHPS), GE Power, Siemens Energy, and Ansaldo Energia to build 100 percent hydrogen-fueled gas turbines have recently shifted into high gear, according to several experts, owing in part to new carbon reduction policies around the world that have accelerated renewables capability. The firms, which all make large gas turbines but are fighting for a share of a shrinking market, are also vying for a foothold in potential markets, including those that could prosper in a hydrogen economy.<\/p>\n<p>Experts point out that hydrogen is odorless and nontoxic, and it has the highest energy content of common fuels by weight, allowing it to be used as an energy carrier in a wide variety of applications, from transportation and industry to power generation. The hydrogen industry is well-established in sectors using it as a feedstock, despite the fact that it is not discovered freely in nature and must be extracted (created, or &#8220;reformed&#8221;) through a separate energy source (such as light, electricity, or heat). However, as main technologies for producing hydrogen using renewable electricity, such as proton exchange membrane electrolyzer and fuel cells, achieve technological maturity and economies of scale, hydrogen is increasingly being seen as the missing link in the energy transition.<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Gearing_Up_for_a_Hydrogen_Society\"><\/span><strong>Gearing Up for a Hydrogen Society<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>MHPS, a joint venture among Mitsubishi Heavy Industries and Hitachi, has been particularly outspoken about its attempts to comply with Japan&#8217;s plans to become a &#8220;hydrogen society,&#8221; which were declared in the outcome of the Fukushima Daiichi nuclear plant meltdown in 2011. The government-industry partnership will be divided into three phases: first, it will expand its existing fuel cell initiative to help lower hydrogen and fuel cell prices; second, it plans to introduce large-scale hydrogen electricity production and hydrogen supply infrastructure; and eventually, it will provide a zero-carbon supply system in the production process.<\/p>\n<p>MHPS presented a business case for increased hydrogen usage in the power sector at IHS Markit&#8217;s CERAWeek in Houston in\u00a0March 2019, stating that it wants to make hydrogen-fired gas turbines a key component of a &#8220;world CO2-free hydrogen society using renewable energy by 2050.&#8221; Although natural gas will continue to play a significant role in addressing variability from renewables, the next step of growth \u201cwill include energy storage using hydrogen,\u201d according to MHPS President and CEO Paul Browning. He clarified that hydrogen production from renewables through electrolysis\u2014which uses excess renewable energy to break a water molecule\u2014allows the \u201crenewable hydrogen\u201d to be deposited and used later in a combined cycle gas turbine (CCGT).<\/p>\n<p>Since 1970, MHPS has tested 29 gas turbine units with hydrogen content ranging from 30 percent to 90 percent, totaling over 3.5 million operating hours. One of the company&#8217;s biggest problems was lowering the high NOx emissions associated with hydrogen combustion without sacrificing performance. Since hydrogen has a faster flame than natural gas, MHPS wanted to lower the risk of combustion oscillation and &#8220;flashback&#8221; (backfire) in higher hydrogen mixtures.<\/p>\n<p>One approach was to create a &#8220;diffusion combustor&#8221; that injects fuel into the air using the company&#8217;s dry low-NOx (DLN) technology. The combustor decreases NOx emissions by injecting steam or water, but it maintains a reasonably broad range of stable combustion, even though fuel properties vary by up to 90%. According to the company, it can manage an output equivalent of 700 MW (in combined cycle form with a turbine inlet temperature of 1,600C) and minimize carbon emissions by about 10% compared to a traditional CCGT when fired with 30% hydrogen.<\/p>\n<figure id=\"attachment_8759\" aria-describedby=\"caption-attachment-8759\" style=\"width: 600px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"size-full wp-image-8759\" src=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure9.png\" alt=\"Hydrogen Gas Turbine\" width=\"600\" height=\"382\" title=\"\" srcset=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure9.png 600w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2021\/05\/Figure9-300x191.png 300w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><figcaption id=\"caption-attachment-8759\" class=\"wp-caption-text\">The Magnum power plant in the Netherlands, owned by Vattenfall, is shown here. Mitsubishi Hitachi Power Systems (MHPS) has stated that these units can be converted to hydrogen-fired power generation. (Reference: <strong>powermag.com<\/strong>)<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<p>By 2025, MHPS plans to convert one of three units at Vattenfall&#8217;s 1.3-GW Magnum combined cycle plant in the Netherlands to renewable hydrogen. The Groningen project, which involves changing a 440-MW M701F gas turbine, would optimize combustion technology \u201cto remain inside the same NOx envelope as a natural gas power plant but do it burning 100 percent hydrogen,\u201d Browning said. He predicted that 100 percent would be achieved \u201cwithin the next decade.\u201d<\/p>\n<p>Nonetheless, the project is critical to MHPS&#8217;s goal of providing customers with gas turbines that can be modified to run entirely on hydrogen, he said. He admitted that a hydrogen-fired gas turbine would likely require on-site electrolysis and storage for renewable hydrogen supply, which would necessitate a \u201cvery low cost of electricity.\u201d \u201cWhat we&#8217;re looking for is enough renewables penetration on electrical grids to make [on-site electrolysis] economically viable,\u201d he said. \u201cCalifornia is on its way there right now, but other states have a long to go.\u201d<\/p>\n<p>\u201cWe think lithium-ion batteries will plausibly be the best option if you want to store electricity for shorter periods of time,\u201d Browning said when asked how the technology will survive against advances in battery storage. He acknowledged that the economics of hydrogen &#8220;will function no matter how long you store it.&#8221;<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"The_Future_of_Hydrogen_Gas_Turbine\"><\/span><strong>The Future of Hydrogen Gas Turbine<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The difficulty with hydrogen gas turbines is that they must operate without sacrificing performance, startup times, or NOx emissions. This is accomplished by creating combustor designs that use a higher proportion of hydrogen in natural gas.<\/p>\n<p>As the hydrogen economy develops over the next decade, Gas Turbines will be able to meet the market&#8217;s needs without compromising today&#8217;s high-performance standards in terms of emissions, response, and productivity.<\/p>\n<h3><b>Buy Equipment or Ask for a Service<\/b><\/h3>\n<p>By using Linquip RFQ Service, you can expect\u00a0to receive quotations from various suppliers across multiple industries and regions.<\/p>\n<p style=\"text-align: center;\"><strong><a href=\"http:\/\/linquip.com\/get-quote?utm_source=blog&amp;utm_medium=content&amp;utm_campaign=product_list&amp;utm_term=product_list&amp;utm_content=rfq\" target=\"_blank\" rel=\"noopener\">Click Here to Request a Quotation From Suppliers and Service Providers<\/a><\/strong><\/p>\n<p><em><strong>Raed More on Linquip<\/strong><\/em><\/p>\n<ul>\n<li style=\"list-style-type: none;\">\n<ul>\n<li><span style=\"text-decoration: underline; 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Gas turbines can run on hydrogen, making them suitable for a range of industrial applications such as steel mills, refineries and petrochemical plants. \u00a0 The Story of Hydrogen Commercial use of hydrogen as a gas turbine fuel has &#8230;<\/p>\n","protected":false},"author":12,"featured_media":8760,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"default","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","footnotes":""},"categories":[7,35,432,17],"tags":[333],"class_list":["post-8761","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-turbine","category-energy","category-hydro-turbine","category-renewable-energy","tag-industrial-guideline"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/posts\/8761","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/users\/12"}],"replies":[{"embeddable":true,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/comments?post=8761"}],"version-history":[{"count":3,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/posts\/8761\/revisions"}],"predecessor-version":[{"id":36363,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/posts\/8761\/revisions\/36363"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/media\/8760"}],"wp:attachment":[{"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/media?parent=8761"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/categories?post=8761"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/tags?post=8761"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}