{"id":883,"date":"2020-06-23T06:46:21","date_gmt":"2020-06-23T14:46:21","guid":{"rendered":"https:\/\/www.linquip.com\/blog\/?p=883"},"modified":"2023-03-11T23:57:55","modified_gmt":"2023-03-12T07:57:55","slug":"reciprocating-compressor","status":"publish","type":"post","link":"https:\/\/www.linquip.com\/blog\/reciprocating-compressor\/","title":{"rendered":"Reciprocating Compressor: Introduction, Efficiency &#038; Types"},"content":{"rendered":"<div id=\"ez-toc-container\" class=\"ez-toc-v2_0_83 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">Table of Contents<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Toggle Table of Content\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Toggle<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewBox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewBox=\"0 0 24 24\" version=\"1.2\" baseProfile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1 ' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/www.linquip.com\/blog\/reciprocating-compressor\/#Introduction\" >Introduction<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/www.linquip.com\/blog\/reciprocating-compressor\/#Reciprocating_Compressor_Efficiency\" >Reciprocating Compressor Efficiency<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/www.linquip.com\/blog\/reciprocating-compressor\/#A_detailed_Mechanism_of_Action\" >A detailed Mechanism of Action<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/www.linquip.com\/blog\/reciprocating-compressor\/#Types_of_Reciprocating_Compressors\" >Types of Reciprocating Compressors<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/www.linquip.com\/blog\/reciprocating-compressor\/#Conclusion\" >Conclusion<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/www.linquip.com\/blog\/reciprocating-compressor\/#Download_PDF_for_Reciprocating_Compressor\" >Download PDF for Reciprocating Compressor<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/www.linquip.com\/blog\/reciprocating-compressor\/#Watch_Video_About_RECIPROCATING_COMPRESSOR\" >Watch Video About RECIPROCATING COMPRESSOR<\/a><\/li><\/ul><\/nav><\/div>\n<p><strong>Reciprocating compressors<\/strong> also widely known as piston <strong>compressors<\/strong> are mainly <strong>used<\/strong> to move air\/gas at high pressure to be stored and used for different purposes. The main elements of the <a title=\"Compressor\" href=\"https:\/\/www.linquip.com\/blog\/category\/compressor\/\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>compressor<\/strong><\/a> are one or more cylinders and pistons which move within them. Automobile engines work almost the same way as reciprocating compressors do by letting the air in from one chamber, mixing it with fuel, and letting the fume out from another chamber with pressure. The picture below is a schematic structure of a reciprocating compressor and its main components.<\/p>\n<p>The Linquip team can provide you with any information you need regarding reciprocating compressors for any application or requirement. Please feel free to contact Linquip with any questions or concerns you may have. You can learn more about what Linquip offers you regarding reciprocating compressors by reading the article &#8220;<strong><a href=\"https:\/\/www.linquip.com\/industrial-directories\/655\/reciprocating-compressors\">What Is Reciprocating Compressor?<\/a><\/strong>&#8220;.<\/p>\n<p>Are you in need of reciprocating compressor products and devices? Linquip offers a wide selection of <strong><a href=\"https:\/\/www.linquip.com\/equipment\/655\/reciprocating-compressors\">Reciprocating Compressors Products<\/a><\/strong> for free. If you are searching for reciprocating compressor equipment and device prices, you can send inquiries to all <strong><a href=\"https:\/\/www.linquip.com\/suppliers-companies?category_id=655&amp;cn=reciprocating-compressors\">Reciprocating Compressor Suppliers and Companies<\/a><\/strong> via Linquip and receive free quotes.<\/p>\n<figure id=\"attachment_895\" aria-describedby=\"caption-attachment-895\" style=\"width: 327px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"wp-image-895 size-full\" src=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2020\/06\/1.jpg\" alt=\"Reciprocating compressors\" width=\"327\" height=\"259\" title=\"\" srcset=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2020\/06\/1.jpg 327w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2020\/06\/1-300x238.jpg 300w\" sizes=\"(max-width: 327px) 100vw, 327px\" \/><figcaption id=\"caption-attachment-895\" class=\"wp-caption-text\">Main parts of a reciprocating compressor (Reference: <strong>instructables.com<\/strong>)<\/figcaption><\/figure>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Introduction\"><\/span><strong>Introduction<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>A reciprocating compressor has a piston that moves downwards thus reducing pressure in its cylinder by creating a vacuum. This difference in pressure forces the suction chamber valves to open and bring gas or air in. When the cylinder goes up, it increases pressure thus forcing the gas or air out of the cylinder through a discharge chamber. Reciprocating compressors are used in a variety of industries and for different purposes. The following are the main applications of reciprocating compressors:<\/p>\n<ul>\n<li>Natural gas processing and delivery<\/li>\n<li>Chemical plants<\/li>\n<li>Oil refineries<\/li>\n<li>Refrigeration technology<\/li>\n<\/ul>\n<p>As stated earlier, reciprocating compressors are found in almost every work setting including but not limited to diving, dental surgeries, automotive workshops, and agriculture. Pneumatic (air-powered) tools, such as drills and angle grinders, are important in industry because they are generally lighter and safer than those with an electric motor which further highlights the significance of reciprocating compressors.<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Reciprocating_Compressor_Efficiency\"><\/span><strong>Reciprocating Compressor Efficiency<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Reciprocating compressors are considered the most energy-efficient type of all compressors for most applications. This is while they tend to have a higher maintenance requirement than compared to other compressor types.<\/p>\n<p>The primary components of a typical reciprocating compressor system can be seen in Figure 1 and it includes a cylinder, two chambers for suction and discharge, a piston, an orifice, and a reed.<\/p>\n<p>Simply put, a piston moves in a reciprocating manner to compress the gas. This may be of single-or dual-acting design.<\/p>\n<p>Some dual-acting cylinders in high-pressure applications will have a piston rod on both sides of the piston to provide equal surface area and balance loads.<\/p>\n<p>Gas pressure is sealed and wear of expensive components is minimized through the use of disposable piston rings.<\/p>\n<p>Cylinders for larger industrial applications come with coolant passages or circulating liquid coolant-type systems, whereas some small-scale home and shop compressors are typically cooled by air. Large application cylinders are generally fitted with replaceable liners.<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"A_detailed_Mechanism_of_Action\"><\/span><strong>A detailed Mechanism of Action<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Process gas is drawn into the cylinder, compressed, contained, and then released by mechanical valves that typically operate automatically by the difference in pressure. Depending on the system design, cylinders may have one or multiple suction and discharge valves.<\/p>\n<p>The crankshaft is fitted with counterweights to balance dynamic forces created by the movement of the heavy pistons.<\/p>\n<p>Suction gases are generally passed through suction strainers and separators to remove entrained particulates, moisture, and liquid phase process fluid that could cause severe damage to the compressor valves and other critical components, and even threaten cylinder integrity<\/p>\n<p>Typically, reciprocating compressors are relatively low-speed devices, and are direct- or belt-driven by an electric motor, either with or without a variable-speed drive controller.<\/p>\n<p>Often the motor is manufactured to be integral to the compressor, and the motor shaft and compressor crankshaft are one-piece, eliminating the need for a coupling. Gearbox-type speed reducers are used in various installations.<\/p>\n<p>Sometimes, though less commonly, they are driven by steam turbines or other sources of power such as natural gas or diesel engines. The overall design of the system and the type of driver selected will influence the lubrication of these peripheral systems.<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Types_of_Reciprocating_Compressors\"><\/span><strong>Types of Reciprocating Compressors<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>&nbsp;<\/p>\n<h3><strong>Single-Acting<\/strong><\/h3>\n<figure id=\"attachment_893\" aria-describedby=\"caption-attachment-893\" style=\"width: 370px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"wp-image-893 size-full\" src=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2020\/06\/22.jpg\" alt=\"reciprocating compressor \" width=\"370\" height=\"370\" title=\"\" srcset=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2020\/06\/22.jpg 370w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2020\/06\/22-300x300.jpg 300w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2020\/06\/22-150x150.jpg 150w\" sizes=\"(max-width: 370px) 100vw, 370px\" \/><figcaption id=\"caption-attachment-893\" class=\"wp-caption-text\">Single-acting reciprocating compressor (Reference: <strong>fluidpowerjournal.com<\/strong>)<\/figcaption><\/figure>\n<p>This is the most typical air compressor in the market.\u00a0 They tend to be quite loud but can be relatively powerful for their size and weight.\u00a0 Given their portability, they can be placed close to point of use so if your needs are limited you can avoid the installation of large amounts of piping and their simple design makes maintenance easier.\u00a0 As a rule, they have a higher cost of compression than their double-acting siblings so they work best in environments where constant compressor use is not required.<\/p>\n<p>&nbsp;<\/p>\n<h3><strong>Double-Acting<\/strong><\/h3>\n<figure id=\"attachment_894\" aria-describedby=\"caption-attachment-894\" style=\"width: 500px\" class=\"wp-caption aligncenter\"><img decoding=\"async\" class=\"wp-image-894 size-full\" src=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2020\/06\/33.jpg\" alt=\" reciprocating compressor\" width=\"500\" height=\"402\" title=\"\" srcset=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2020\/06\/33.jpg 500w, https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2020\/06\/33-300x241.jpg 300w\" sizes=\"(max-width: 500px) 100vw, 500px\" \/><figcaption id=\"caption-attachment-894\" class=\"wp-caption-text\">Double-acting reciprocating compressor (Reference: <strong>partsforcompressor.com)<\/strong><\/figcaption><\/figure>\n<p>A double-acting reciprocating air compressor uses both sides of the piston to compress air. The result is a more efficient compression than the single-acting counterpart.\u00a0 Such compressors are likely to be used in industrial settings.\u00a0 They also have a rather simple maintenance routine.\u00a0 Potential problems include high up-front costs, huge space requirements, and strong vibrations which means special mountings are necessary.<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Conclusion\"><\/span><strong>Conclusion<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Reciprocating compressors are the most widely used compressors in almost all settings and regardless of the type, both versions of reciprocating compressors come with both single and multi-piston models, lubricated and non-lubricated, and can provide long-term and effective air compression depending on costumers\u2019 demand. Please feel free to contact Linquip&#8217;s <a href=\"https:\/\/www.linquip.com\/experts?category_id=403&amp;cn=reciprocating-compressor\"><strong>Reciprocating Compressor Experts<\/strong><\/a> with any questions you may have about reciprocating compressors or their related equipment. In case you need a special service, check out the <a href=\"https:\/\/www.linquip.com\/suppliers-companies\/service-provider?category_id=655&amp;cn=reciprocating-compressors\"><strong>Reciprocating Compressor Service Providers<\/strong><\/a> on Linquip to find a local service provider.<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Download_PDF_for_Reciprocating_Compressor\"><\/span><strong>Download PDF for Reciprocating Compressor<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Please find attached a PDF file for your use. You can download it and use it whenever convenient for you.<\/p>\n<p><a href=\"https:\/\/www.linquip.com\/blog\/wp-content\/uploads\/2020\/06\/linquip.com-Reciprocating-Compressor-Introduction-Efficiency-amp-Types.pdf\">linquip.com-Reciprocating Compressor Introduction Efficiency amp Types<\/a><\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Watch_Video_About_RECIPROCATING_COMPRESSOR\"><\/span><strong>Watch Video About RECIPROCATING COMPRESSOR<\/strong><span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p><iframe loading=\"lazy\" src=\"\/\/www.youtube.com\/embed\/rTe0IHN6rRA\" width=\"560\" height=\"314\" allowfullscreen=\"allowfullscreen\" data-mce-fragment=\"1\"><\/iframe><\/p>\n<p><em><strong>Read More on Linquip<\/strong><\/em><\/p>\n<ul>\n<li><span style=\"text-decoration: underline;\"><strong><span style=\"font-size: 10pt; font-family: verdana, geneva, sans-serif;\"><a href=\"https:\/\/www.linquip.com\/blog\/reciprocating-compressor-parts\/\" target=\"_blank\" rel=\"noopener\">Reciprocating Compressor Parts: A Simple, Yet Useful Guide<\/a><\/span><\/strong><\/span><\/li>\n<li><span style=\"text-decoration: underline;\"><strong><span style=\"font-size: 10pt; font-family: verdana, geneva, sans-serif;\"><a href=\"https:\/\/www.linquip.com\/blog\/air-conditioners-compressor-work\/\" target=\"_blank\" rel=\"noopener\">How an Air Conditioners Compressor Work?<\/a><\/span><\/strong><\/span><\/li>\n<li><span style=\"text-decoration: underline;\"><strong><span style=\"font-size: 10pt; font-family: verdana, geneva, sans-serif;\"><a href=\"https:\/\/www.linquip.com\/blog\/hydrovane-compressors\/\" target=\"_blank\" rel=\"noopener\">What is Hydrovane Compressors\u00a0? 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The main elements of the compressor are one or more cylinders and pistons which move within them. Automobile engines work almost the same way as reciprocating compressors do by letting &#8230;<\/p>\n","protected":false},"author":1,"featured_media":27706,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"default","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","footnotes":""},"categories":[9,1444],"tags":[333],"class_list":["post-883","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-compressor","category-reciprocating-compressor","tag-industrial-guideline"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/posts\/883","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/comments?post=883"}],"version-history":[{"count":9,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/posts\/883\/revisions"}],"predecessor-version":[{"id":27708,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/posts\/883\/revisions\/27708"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/media\/27706"}],"wp:attachment":[{"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/media?parent=883"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/categories?post=883"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.linquip.com\/blog\/wp-json\/wp\/v2\/tags?post=883"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}